Barista Competition: The Battle of the Baskets

While the machines you see in cafes operate in much the same way as they have done for years, a quiet revolution is taking place behind the scenes. This revolution is not being led by the makers of espresso machines. The big leap in espresso coffee technology is something brilliantly modest, intuitive and affordable. Can you guess what’s behind it all? It’s the ‘high extraction’ filter basket. 

After spending a few weeks testing out some of the new players in the ‘fancy filter basket’ space, we have seen some huge improvements in the taste, extraction yield, and efficiency of our shot creating. At a time where the cost of running a cafe is at an all time high, there is suddenly a big opportunity for cafes to save time and money. For anyone who is considering a machine upgrade, hold that thought for a second due to the truth that you could very well achieve the level-up in quality you desire for less than a couple of hundred bucks. 

More than a decade ago, Vince Fedele set the gold standard for modern filter baskets with the launch of VST baskets. These were revolutionary at the time, and were rapidly adopted in specialty coffee. In the following years, this technology didn’t see any significant changes. But in actually the past year or two, a slew of challengers have suddenly appeared, promising more holes, faster flow, and higher and more even extractions.

Armed with this crop of new baskets, better distribution tools — and an open mind about the shot time and brew ratio necessary to make great espresso coffee — baristas are creating different styles of coffee, and pushing the envelope of extraction further than ever before.

New Kids on the Diffusion Block

The new designs, by manufacturers such as Weber Workshops, Sworksdesign, and Wafo, operate on broadly similar principles. They are designed to have straighter sides, and for the basket holes to go as close as possible to the edge of the puck, allowing more even extraction of the coffee around the edge of the basket. They are made to tighter tolerances, and designed to warp less under the high pressures found in espresso coffee machines. But the biggest difference, compared with previous filter baskets, is that they allow much faster flow, thereby allowing baristas to grind finer and extract higher than ever before.

The Sworksdesign Billet basket allows fast flow in an espresso coffee, despite the tiny size of the exit holes.

Sheldon Wong, the founder of Sworksdesign, explains that the beginning point for his basket design was to push for the holes at the bottom to cover the widest possible area, so that the entire puck can be extracted evenly effectively. “The holes span a 57.5mm diameter area on my 58mm basket,” he says.

In older basket designs, on the other hand, the holes don’t extend all the way to the edge. “In regions without holes, water will flow to the bottom, hit a wall and then travel horizontally to find the nearest exit,” Sheldon says. “The flow velocity here will be slower than the water paths that happen to line up with a hole in the basket. Water will always prefer flowing through paths of less or least resistance — leading to locally higher extraction and leaving other areas under-extracted.”

The Sworksdesign Billet basket has straight sides and holes positioned close to the edge of the basket, to maximise extraction at the edge of the puck.

The Sworksdesign basket is machined from a solid piece of heat-treated 17-4 stainless steel — a especially concentrated form of steel, usually found in turbine blades and rocket engines. Compared to standard baskets, which are stamped out of a thin sheet of lower-grade steel, these are better able to withstand the forces involved in espresso creating. “[Coffee] particles push on the basket floor with nearly 250 kgs of force (or more when above 9 bars) — it’s no wonder other baskets deform permanently, even when brewed thick and heavy,” Sheldon says.

High Speed, High Extraction

The new breed of basket designs claim to increase extraction, and there’s plenty of evidence (for example from Lance Hedrick and Robert McKeon Aloe) out there that they can do that under the right conditions.

We ran a quick test of our own, trying out the fundamental Sworksdesign Billet basket against a classic older basket from IMS, and had extremely similar results: the Billet necessary a finer grind size to reach the same shot time, and achieved dramatically higher extractions — by nearly three percentage points. Our focus was on taking goal measurements, but as it takes place, the shots from the Billet likewise tasted fantastic.

The Sworks Billet enabled much higher extractions than the IMS filter. The difference was highly significant (T-test, p=0.016)

For these tests we used a Mazzer ZM grinder, a Dalla Corte Mina, and the 3065 Espresso Blend from Code Black. We also used a fast-extracting technique (aka turbo shot), which may well be where this kind of basket particularly excels. Extremely, even at the finest setting possible  — on a pair of burrs capable of grinding extremely fine — we still found the Sworks basket delivered fast shot times, and this high flow rate may well be the key to the high extractions that this kind of basket allows. We likewise tried out the HE% baskets from Pesado compared to classic Pullman baskets, with similar results: while the Pullman baskets performed really well, the Pesado baskets allowed faster flow, averaging 6% higher extraction than the Pullman baskets in the tests we conducted.

But why do the new style of baskets allow faster flow? It’s not as modest as saying the basket has more holes, and therefore allows faster flow. The Sworks baskets have most holes, nevertheless the individual holes are extremely small — to the point that there may even be less open area at the bottom of the basket overall than in the IMS baskets.

Hole patterns in modern baskets. From top left: IMS, Pullman, Sworksdesign, Pesado HE%

Even if the total open area is similar, smaller holes create much more resistance. Normal readers may remember Poiseuille’s Law, which says that (assuming laminar flow), if you halve the radius of a pore, the resistance to flow increases by a whopping 16 times.

The length of the channel also matters: longer channels (i.e. holes in thicker baskets) create more resistance than shorter ones. Simply, Sheldon purposely kept the thickness of the Billet basket base lower than lots of other modern baskets, to reduce the amount of clogging. But many baskets feature conical holes, to reduce the effective length of the channel, making a comparison difficult.

Conical holes reduce the effective channel length of a basket. Where the hole starts to widen, it no longer adds dramatically to the total resistance of the channel.

Unexpected Resistance

Calculating the impacts of all the different variables that can affect the resistance of a basket is not straightforward, but the small holes and long channels of the Billet should mean that it puts up most resistance to flow, when in fact the opposite is the case.

Why would this be? We can only assume that when brewing an espresso coffee, the design of the holes somehow reduces clogging and blockage by fines — however then, plenty of users have reported that extremely small holes in the filter basket become easily blocked by small coffee particles, making this style of basket much harder to clean.

A coffee particle stuck in one of the holes at the bottom of an Sworks basket, as seen through a microscope in Lance Hedrick’s video review of modern baskets.

To resolve this contradiction, we will need more information. Firstly, we want to try testing these baskets utilizing coffee with the fines entirely removed, in order to discover the function that fines play. Much easier said than done, since static cling means that sieving can’t dislodge the smallest particles, nevertheless we have some potential ideas to make this possible that we hope to explore in a future post.

More importantly, we need a better way to analyse the basket holes themselves. To this end, Professor Abbott is working on an app to calculate the size of filter basket holes from a image, inspired by this insightful post by Robert McKeon Aloe. Knowledge why these baskets conduct so well could be the first step towards optimising their design even further. Until then, you’ll find us enjoying faster shots than ever, thanks to the new breed of fast-flow baskets.

Revolutionizing the Espresso Game: The Rise of High Extraction Filter Baskets

Hey there, coffee enthusiasts! You understand those shiny espresso machines you see in your favorite cafes? They might look the same as they always have, however there’s a quiet revolution brewing behind the scenes. No, it’s not about the espresso machines themselves. It’s something far simpler, yet incredibly effective. Can you guess what it is? It’s all about the ‘high extraction’ filter basket.

A Game-Changer in Your Cup

We’ve been playing around with some of these new ‘fancy filter baskets’ for a few weeks now and let me tell you – we’re impressed! The taste, extraction yield, and efficiency of our shot making have improved considerably. And here’s a fun fact: at a time when running a cafe is costlier than ever, these little game-changers offer an opportunity to save both time and money. So if you’re thinking about upgrading your machine to enhance your coffee quality, hold that thought! You might just achieve that level-up for less than two hundred bucks.

The Gold Fundamental of Filter Baskets

Let’s rewind back over a decade ago when Vince Fedele set the gold fundamental for modern filter baskets with his VST baskets. These were revolutionary at their time and quickly became popular in specialty coffee circles. But after years without any significant changes in this technology, we’ve seen an influx of new players promising more holes, faster flow rates and higher extractions.

New Kids on the Diffusion Block

These new designs by manufacturers like Weber Workshops, Sworksdesign, and Wafo operate on broadly similar principles. They feature straighter sides and basket holes that go as close as possible to the edge of the puck. This allows for a more even extraction of the coffee around the edge of the basket. They’re crafted to tighter tolerances, designed to warp less under high pressures, and a lot of importantly, they allow much faster flow. This suggests baristas can grind finer and extract higher than ever before.

Pushing the Boundaries of Extraction

Sheldon Wong, founder of Sworksdesign, explains that his basket design aims to cover the widest possible area with holes at the bottom. This ensures that every bit of your coffee puck gets extracted uniformly effectively. In older designs, water would hit a wall in regions without holes and then travel horizontally to find an exit. But with these new designs, water flows through paths of least resistance leading to higher extraction.

High Speed, High Extraction

The new breed of baskets claim to increase extraction and there’s plenty of evidence out there supporting this claim. We ran our own test comparing a basic Sworksdesign Billet basket against an older IMS basket and found similar results: The Billet necessary a finer grind size for the same shot time however achieved considerably higher extractions.

The Scientific research Behind Faster Flow

You might be wondering why these new style baskets allow faster flow? It’s not as humble as saying they have more holes hence faster flow. The Sworks baskets do have lots of holes however they are extremely small which must technically create more resistance according to Poiseuille’s Law.

A Mystery Yet To Be Unraveled

We’re still trying to figure out why despite having small holes and long channels which must create high resistance to flow, these baskets simply offer faster flow rates. Our assumption is that during brewing, the design somehow reduces clogging by fines however we need more information to confirm this.

Looking Forward

While we continue to explore and learn these new baskets, we’re definitely enjoying faster shots than ever thanks to this new breed of fast-flow baskets. So next time you sip on your espresso, remember there’s a lot more scientific research and creation behind that delicious cup than meets the eye!